Step inside Cabinet Systems with Ben as he takes us on an exciting behind-the-scenes journey through his state-of-the-art factory!
Discover how cutting-edge automation and smart workflow optimisation have supercharged production efficiency, transforming the way cabinets are manufactured.
At the heart of this innovation? The Barbaric multi-level storage system—a powerhouse of precision that seamlessly sorts material panels, manages stock control, and feeds the dual Anderson CNC Label Lines. These CNCs work in perfect sync, effortlessly passing materials to the high-performance Edgebanders, each tailored for specific jobs and equipped with advanced return systems to maximise efficiency.
This is next-level factory optimisation in action—streamlining production, reducing manual handling, and unlocking peak performance!
In today’s fast-paced industrial landscape, businesses must prioritise efficiency and quality to stay competitive. RJS Tech Group, an Australian-owned leader in the woodworking and manufacturing sectors, embodies this philosophy. Founded by Ron Smyth, a veteran with nearly 40 years of experience in the machine tool industry, RJS Tech Group oversees a network of companies, including Wood Tech, Prestige Precision Tools, Whitelaw Engineering Machinery, NanoTech, Metal Tech, Rogers Industries and PPE Tech. Each subsidiary is united by a commitment to delivering cutting-edge solutions that enhance productivity and profitability for their clients.
Among these, Wood Tech stands out as a trusted partner for the manufacturing industry of cabinet making & detailed joiners. Specialising in the full range of premium woodworking equipment, Wood Tech combines innovative technology with expert guidance to transform factory workflows, enabling businesses to do more with less.
The importance of factory workflow cannot be overstated. In the wood industry in general, where high volume demands meet precision and consistency, an optimised workflow is the difference between meeting client deadlines and falling behind. A streamlined operation not only boosts output but also ensures a higher standard of quality with fewer errors and reduced waste.
The financial impact is equally significant. Time saved in production translates to lower labour costs, fewer bottlenecks, and more orders fulfilled. Businesses that adopt modern workflow solutions find themselves in a stronger position to compete in an increasingly demanding market. As factory owners know, every saved minute and optimised square meter directly impacts the bottom line.
Efficiency starts with a well-designed workflow. A prime example is the integration of a panel storage system, Wood Tech have a very popular option for this, a CNC label line, and finishing equipment like edgebanders. Here’s how these elements work together:
1. Material Management with a Panel Storage System
Sheets are stored in a designated zone on the factory floor (or optionally on a mezzanine above the CNC if you want to utilize available air-space and free up factory floor area) and retrieved by the fully automated storage system, which integrates with stock management systems. This setup increases productivity while reclaiming valuable floor space. With materials organised and easily accessible, factory owners can eliminate time wasted searching for inventory, significantly improving throughput. The storage system retrieves the sheet for the required job, and sends it down onto the CNC for processing.
2. Streamlining with the CNC Label Line
The CNC label line begins by applying labels with board processing information and barcodes to sheets, enabling seamless tracking and precision processing. This level of automation ensures that every sheet is accounted for, reducing errors and enhancing accuracy. Factory owners benefit from reduced material waste and improved consistency in production, key factors in maintaining a competitive edge.
3. Precision Processing with the CNC Nester
The CNC nester takes the labelled sheets and processes them with unparalleled precision. By ensuring every cut adheres to exact specifications, businesses can minimise waste and maximize material usage. This technology not only improves output quality but also reduces costs associated with remakes and errors.
4. Seamless Transition to Finishing
Once pieces are processed, they move onto a conveyor system leading directly to the operator. The operator transfers the components to an edgebander placed strategically within reach. This proximity reduces unnecessary movement, saving time and effort while maintaining a smooth workflow. The result is a finished product of exceptional quality, ready for assembly or delivery.
An optimised factory layout is the backbone of efficiency. By placing key equipment in proximity to one another and ensuring a logical flow of materials, factories can significantly reduce downtime and labour inefficiencies. For example:
• Proximity of Equipment: The conveyor’s direct connection to the edgebander eliminates the need for additional handling, saving valuable time.
• Strategic Positioning: The panel storage system near the CNC label line minimises retrieval times and keeps operations running smoothly.
Every aspect of the layout—from material storage location to processing and finishing—is designed to reduce steps and streamline the production process. This holistic approach ensures that resources are used to their fullest potential, a crucial factor for profitability.
Wood Tech offers more than just machines; we provide comprehensive solutions tailored to the needs of each factory. Our team works closely with business owners to analyse existing workflows, identify bottlenecks, and design layouts that maximize space and efficiency. From implementing advanced storage systems to integrating state-of-the-art CNC technology, Wood Tech ensures that your factory operates at peak performance.
Beyond equipment, Wood Tech provides ongoing support and training, helping teams adapt to new systems and achieve sustainable improvements. Our goal is not just to sell machinery but to forge long-term partnerships with our clients, empowering them to stay ahead in a competitive market. Making the Investment in Efficiency Investing in modern workflow solutions is an investment in the future of your business. The initial cost of upgrading equipment or reconfiguring layouts is quickly offset by the savings in time, labour, and materials. Moreso, the introduction of a panel storage system could help reclaim valuable factory floor space, omitting the need to move to a larger factory and getting the most out of your space and ultimately saving you money!
With decades of experience and a proven track record, Wood Tech understands the challenges faced by factory owners today. Our expertise and commitment to innovation make us the ideal partner for businesses looking to optimise their operations and achieve measurable results.
Don’t let outdated workflows hold your business back. Discover how Wood Tech can help you reclaim valuable space, streamline production, and enhance profitability. Whether you’re designing a new factory or optimising an existing one, our team is here to guide you every step of the way.
